Softgel Capsule Manufacturing Leaders

After years of maintaining the highest manufacturing standards, Captek has built an enviable reputation of reliability for solving the most complex encapsulation challenges. Our unique understanding of capsule integrity and ingredient interactions is why so many leading nutraceutical companies choose to partner with us to develop cutting edge products. It is through these premium products that our partners are able to build their own stellar reputations and deliver on their brand promise.

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Softgel Encapsulation

CSI produces softgel capsules on 12 production lines, three shifts per day, 5 days per week. Capteks production capabilities produce on average 200 million softgels per month. All products are produced in compliance with the latest FDA cGMP Standards, which became effective on June 25, 2009 (Became effective for all manufacturers, packers, labelers and holders of dietary supplements with 21 to 500 FTE employees).

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Quality by Design

Captek Softgel International, Inc., through its dedicated quality control laboratory staff, provides branded clients the softgel analysis expertise and full support of proper and effective evaluation from raw ingredients through finished product certification. The softgel dosage form presents a unique case for proper analytics, where the analysts’ technique and familiarity in handling the particular matrix requires proper development, an understanding of the characteristics and behaviors of target markers, and an investigation of analytical anomalies. These foundations serve as the three supporting legs to a successful softgel analysis.

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Research & Development

Manufacturing product formulations consisting of “multi-actives” can pose a challenge for softgel manufacturers due to the potential for fill to gelatin shell interactions or not achieving proper suspension of the powdered ingredients. An additional challenge is to maintain the capsules in the smallest size possible. The quality of the starting material is key to developing a stable finished capsule.

Introducing Non-animal Softgels

CapTek Marine Gel

Technology has been developed at commercial scale to optimize the vegetarian capsules (or non animal gel mass) shell formulation, processing, encapsulation parameters and drying cycle(s).

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Benefits of Vegetarian Softgel Capsules

  • Thus far, the vegetarian capsules are found to be very stable at both room and accelerated conditions.
  •  Capsules can be in-translucent and opaque colored and resistant to heat.
  • Unlike traditional gelatin softgels, these capsules are unaffected by temperature changes.

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